Excel Japan is a blender of functional plastic resin compound based on materials such as polyethylene (PE) and polypropylene (PP).
In addition to mass production equipment, we also have equipment for small lots.
We will work with you in every stage from prototyping to mass production.
  System Equipment name
Testing
equipment		 3L pressurized kneader system
(test device)
  • 3L pressurized kneader
    Temperature increase: 20 to 250°C
    (oil temperature adjustment)
  • 65-dia. feeder extruder
    Temperature increase: Room temperature to 300°C (electric heat)
    Extrusion: 15kg/Hr
  • Pelletizing Hot cut pelletizing, water cooled pelletizing
3-inch open roll
  • Temperature increase: Room temperature to 280°C (electric heat)
Mass
production
equipment 		Pressurized kneader system
  • Pressurized kneader
    Temperature increase: 20 to 200°C (steam)
  • 100-dia. feeder extruder
    Temperature increase: Room temperature to 250°C (electric heat, steam)
    Extrusion: 350kg/Hr
  • Pelletizing: Water cooled pelletizing
Pressurized high-power kneader system
  • Pressurized kneader
    Temperature increase: 20 to 260°C (steam)
  • 150-dia. feeder extruder
    Temperature increase: Room temperature to 250°C (electric heating, oil temperature adjustment)
    Extrusion: 450kg/Hr
  • Pelletizing: water cooled pelletizing
Planned Biaxial kneading system
(testing and
mass production)
  • 26-dia biaxial kneader Extrusion: 10kg/Hr
  • 58-dia biaxial kneader
    Extrusion: 300 to 1500 kg/Hr (PP)
  • Pelletizing: water cooled pelletizing
List of inspection equipment
Inspection item Equipment name Specifications overview
MFR Melt flow indexer Temperature: 425°C (MAX)
Measurement: Method A, Method B
Hardness Hardness gauge AskerD-type
Compliant with JIS K6253, 7215
Specific gravity Hydrometer Measurable specific gravity: 0.9 to 20 Minimum sample: 0.1mg
Water content Karl Fischer titrator Made by Mitsubishi Chemical Analytech
Creation of
sample segments(checking for impurities) 		Mini test press Maximum sample dimensions: 20cm x 20cm Electric heat, water cooled
Temperature: 400°C (MAX)
We utilize the batch production system.